Controlled repair area for bodywork of EV vehicles and multi-material structures. Crew protection and maximum efficiency in your service.
CAMELEON Economy - Clean Room
Frequently Asked Questions
1. What exactly is the difference between the Economy version and the Premium version in CAMELEON systems?
The main difference lies in the structure of the installation of exhaust and power supply devices. In the Premium version, energy terminals and exhaust systems (e.g., for dust and fumes) are often permanently integrated into the hall's infrastructure (central underfloor or ceiling installations). The Economy version is a flexible solution based on professional mobile devices, significantly reducing implementation costs (CAPEX) and accelerating installation.
2. What does the Clean Room concept entail?
It involves dedicating a specific, closed, and controlled area exclusively for dirty, dusty, and hazardous grinding and sheet metal processes. This way, dust (including explosive aluminum and carbon dust) does not contaminate adjacent repair stations or paint booths.
3. Why is this solution dedicated to electric vehicles (EV)?
Working with EVs carries the risk of damaging traction batteries, emitting hazardous gases (VOCs), and issues with high-voltage installations. The CAMELEON zone is prepared for integration with VDE tools, gas detectors, and insulation systems required by strict health and safety standards for handling electromobility.
4. Where does the reported 25% increase in efficiency come from?
It results from a drastic reduction in idle time (the so-called bottlenecks). The vehicle does not need to be constantly pushed into the hall for mechanical processing and then back out. The mechanic has all the necessary utilities (electricity, compressed air, exhausts), tools, and workspace immediately at hand, in one isolated area.
5. Does the system allow working with modern mixed constructions (multi-material)?
Yes. This is one of the key assumptions of the CAMELEON system. The workstation is prepared for the safe processing and extraction of dust from steel, aluminum alloys, and composite materials (CFRP/carbon), preventing the dangerous phenomenon of thermite reactions.
6. Does the installation of the Economy zone require permits for hall reconstruction?
Generally, no. It is a modular solution based on independent structures, professional screens/curtains, and mobile equipment that does not permanently interfere with the building's structure. This allows for extremely quick adaptation of the available space.
7. What type of vehicles can be serviced at this workstation?
Depending on the outline designed by us, the system can service standard passenger cars, large SUVs, as well as light delivery vehicles and vans, including fully electrified (BEV) and hydrogen-powered (FCEV) vehicles.
8. Does the Cameleon Economy zone improve working conditions for mechanics?
Dramatically. Proper lighting of the workstation (LED), integrated systems for extracting harmful dust at the source, and dedicated ergonomic layout of working utilities prevent occupational diseases and drastically increase crew comfort.
9. Can I expand the Economy zone to a higher standard over time?
Of course. One of the greatest advantages of the Economy system is its scalability. You can start with a budget base at one workstation, and as the service develops, equip it with additional highly automated SEHON modules, intelligent tool carts, or expand with additional bays.
10. How does EVSolutions assist in implementing this system?
Our team provides full support: from physically measuring the space in your workshop, through designing the technology zone, to delivering and installing curtains/systems, supplying exhausts, and training your staff on safe and optimal repair processes.
Flexibility and cost-effectiveness of implementation
SEHON CAMELEON systems are characterized by scalability. The version Economy was designed for investors who value budget optimization without any compromises on safety.
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Mobile security technology: Unlike fully enclosed Premium systems, the Economy version utilizes top-tier mobile devices (e.g., ATEX dust extraction systems, mobile gas detectors) that can be easily relocated.
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Quick installation (Plug&Play): Implementing the Economy station does not require alterations to the building's foundation or complicated construction work. The system can be installed quickly and just as easily disassembled if the workshop needs to be relocated.
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Single or multi-station solution: The structure can be perfectly tailored to the available space, planning it as a single repair box or an efficient multi-station system.
The rapid development of electromobility and the emergence of vehicles such as BEVs, HEVs, PHEVs, or FCEVs have necessitated drastic changes in repair processes. The combination of high-strength steel, aluminum, and carbon fiber reinforced plastic (CFRP) in close proximity to high voltage (HV) systems requires a completely new working environment.
The solution to this challenge is SEHON CAMELEON Economy – Clean Room. This is an intelligent, modular workspace that allows for the separation of hazardous and dusty bodywork processes from the rest of the service, while ensuring the highest safety standards required when working with electric vehicles.
The Clean Room concept – a guarantee of efficiency
Dust is one of the biggest problems in traditional workshops. Grinding dust settling on the paint shop or electronic workstations poses a risk of costly mistakes and rework.
The Clean Room philosophy (Clean Zone) addresses this issue systematically. The CAMELEON Economy workstation can be physically separated from the rest of the hall (e.g., using specialized curtains).
Introducing a dedicated workstation eliminates the need for continuous maneuvering of the damaged vehicle between preparation, bodywork, and masking areas. Reducing internal logistics translates into a measurable increase in efficiency and throughput of your service by as much as 25%.
Challenges of modern metalworking
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