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Safe transport and storage of Li-Ion batteries

SECON KMB and KLT containers

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Technical data and available dimensions

 

SECON KMB series (with folding lid and strap)

 

Model External dimensions L × W × H (mm) PDF Capacity (l) PDF Internal bottom dimensions L × W (mm)* PDF Usable internal height (mm)* PDF
KMB-DH422 GGV 400 × 300 × 257 18 315 × 235 213
KMB-DH627 GGV 600 × 400 × 307 47 500 × 330 262
KMB-DH832 GGV 800 × 400 × 357 76 700 × 330 312

*Dimensions without considering fire-resistant inserts. Other sizes available upon request.

 

SECON KLT series (with sliding latch)

 

Model External dimensions L × W × H (mm) PDF Internal dimensions L × W (mm) PDF Usable internal height (mm) PDF
RL-KLT 6147 GGV 594 × 396 × 147.5 544 × 359 109.5
RL-KLT 6174 GGV 594 × 396 × 174.0 544 × 359 136.0
RL-KLT 6213 GGV 594 × 396 × 213.0 544 × 359 175.5
RL-KLT 6280 GGV 594 × 396 × 280.0 544 × 359 242.0

 

Application – What are SECON containers used for?

 

  • Batteries and Li-Ion modules: Brand new cells, traction batteries, power tools, batteries for bicycles and electric scooters.

  • Prototypes and tests: Safe transport of prototype cells and laboratory packages (according to P910).

  • Damaged and critical batteries: Transport of thermally unstable or accident-damaged batteries for disposal (according to P908).

  • Recycling and returns: Collection of used batteries and devices with built-in batteries (according to P909).

  • Automotive pyrotechnics: Safe transport of seatbelt tensioners and airbag modules.

 

Innovative transport and storage containers SECON KMB and SECON KLT developed by SSI SCHÄFER Plastics are specialized solutions created in response to stringent legal and safety requirements in the field of hazardous goods storage and transport.

 

With certified flame-retardant inserts, a sturdy polypropylene construction, and full compliance with ADR regulations, the containers guarantee maximum safety against the risk of fire, short-circuiting, or mechanical damage.

 

Why is safe logistics for Li-Ion batteries a challenge?

 

The dynamic development of electromobility, power tools, and consumer electronics is associated with the mass use of lithium-ion cells and packs. Improper storage or transport of damaged, prototype, or used batteries carries a high risk of uncontrolled ignition (Thermal Runaway).

 

SECON containers eliminate this risk by complying with strict international guidelines for the transport of hazardous goods by road, rail, and sea.

 

Key advantages of SECON containers

 

  • UN Certification and ADR compliance: Approval for the transport of hazardous materials in packing groups II and III, including full compliance with ADR packing instructions: P903, P908 (damaged/defective batteries), P909 (batteries for disposal/recycling), and P910 (prototypes).

  • Flame-retardant protective inserts: The possibility of equipping the interior with certified fire-resistant cushions and thermal energy-absorbing partitions to insulate the batteries.

  • Resistance and durability (100% recyclable): Made from high-quality polypropylene (PP), fully recyclable; high impact and deformation resistance.

  • Tamper protection: The design allows for sealing the lid or using digital locks to secure the contents against unauthorized access.

  • Special versions: Availability of an antistatic (ESD) variant and a wide color palette.

  • Fire tests: Type certification and Bonfire Test for hazardous goods class 9 available upon request.

 

Two dedicated container systems

 

1. SECON KMB – Conical nesting containers with a foldable lid

 

Designed for maximum space savings in return transport.

  • Two-part lid on integrated hinges.

  • Central, flat securing strap that does not hinder stacking.

  • Space savings of up to 70% by allowing empty containers to be nested inside one another.

  • Maximum total weight: 20 kg.

 

2. SECON KLT – Automated containers with an innovative locking mechanism

 

Dedicated to manual and fully automated logistics and warehousing processes.

  • Innovative sliding closure with spring-loaded 4-point locking on both sides.

  • Integrated VDA label holder compliant with automotive standards.

  • Design allows for stable stacking in a warehouse column.

Certified UN and ADR containers (P903, P908, P909, P910) of the new generation for the safe logistics of cells, lithium-ion batteries, and pyrotechnic systems.

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